HITACHI ENGINE MANUAL
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HITACHI ENGINE MANUAL
HITACHI ENGINE MANUAL
489 MB - Cloud Mega
SECTION1
PERIODIC MAINTENANCE ITEMS
1.1 S16R-Y1TAA1
1.2 S12A2-Y1TAA1
1.3 S6R-Y1TAA1,-Y2TAA2
1.4 Standby engine
1.5 Operating procedures and precautions
SECTION2
PARTS INFORMATION
2.1 Drawing number explanation
2.2 Interchangeability of consumables
SECTION3
STRUCTURE AND FUNCTIONS
3.1 EX3600-5 [S16R-Y1TAA1]
3.1.1 Explanation of structure and functions
3.1.1.1 S16R-T1TAA1 Diesel Engine Explanatin of Structure and Functions
3.1.1.2 S16R-T1TAA1 Diesel Engine Construction and Function Illustrations Volume
3.1.2 Devices arrangement
3.1.2.1 Main Components
3.1.2.2 Electrical Components
3.1.3 Operating principle
3.1.3.1 Engine Control System
3.1.3.2 Electrical System
3.1.4 Monitoring system
3.1.4.1 Data Viewer Outline
3.1.4.2 System
3.2 EX1900-5 [S12A2-Y1TAA1]
3.2.1 Explanation of structure and functions
3.2.1.1 S12A2-T1TAA1 Diesel Engine Explanation of Structure and Functions
3.2.2 Devices arrangement
3.2.2.1 Main Components
3.2.2.2 Electrical Components
3.2.3 Operating principle
3.2.3.1 Engine Control System
3.2.3.2 Electrical System
3.2.4 Monitoring system
3.2.4.1 Data Viewer Outline
3.2.4.2 System
3.3 EX1200-5 [S6R-Y1TAA1]
3.3.1 Explanation of structure and functions
3.3.1.1 S6R-T1TAA1 Diesel Engine Explanation of Structure and Functions
3.3.1.2 S6R-T1TAA1 Diesel Engine Construction and Function Illustrations Volume
3.3.2 Devices arrangement
3.3.2.1 Main Components
3.3.2.2 Electrical System Components
3.3.3 Operating principle
3.3.3.1 Engine Control System
3.3.3.2 Electrical System
3.3.4 Monitoring system
3.3.4.1 Data Viewer Outline
3.3.4.2 System
3.4 EX1200-5C [S6R-Y2TAA2]
3.4.1 Explanation of structure and functions
3.4.1.1 S6R-T2TAA2 Diesel Engine Explanation of Structure and Functions
3.4.1.2 S6R-T2AA2 Diesel Engine Explanation and Function Illustrations Volume
3.4.2 Devices arrangement
3.4.2.1 Main Components
3.4.2.2 Electrical System Components
3.4.3 Operating principle
3.4.3.1 Engine Control System
3.4.3.2 Electrical System
3.4.4 Monitoring system
3.4.4.1 Data Viewer Outline
3.4.4.2 System
SECTION 4
MAINTENANCE MANUAL
4.1 Engine manual
4.1.1 EX3600-5 [S16R-Y1TAA1]
4.1.2 EX1900-5 [S12A2-Y1TAA1]
4.1.3 EX1200-5 [S6R-Y1TAA1]
4.1.4 EX1200-5 [S6R-Y2TAA2]
4.2 ECM Communication
4.3 Controller connection
4.4 Basic check list
4.5 Basic check list Fuel System
4.5.1 Disassembly & Assembly Procedu-
re of the fuel Injection Nozzle
4.5.2 Coupling Replacement Procedure
4.5.3 Measurement Method of Cuoling and Fuel Injection Pump Runout
4.6 Magnetic Pickup Adjustnent Procedure
SECTION 5
TROUBLESHOOTING
5.1 Common items
5.1.1 Control and controller
5.1.1.1 Engine Control Connection Diagram
5.1.1.2 ECM and Monitoring Schematic Diagram
5.1.1.3 Samples of Monitoring Display
5.1.1.4 MC Control Specifications
5.1.2 Abnormal data check and check items
5.1.2.1 Confirming Troubleshooting Log
5.1.2.2 Front Speed Specifications
5.1.2.3 Engine Check Items
5.1.2.4 Engine Check List
5.1.3 ECM communication
5.1.3.1 ECM connection method
5.1.3.2 Troubleshooting: ECM communication
5.1.3.3 DMM password input/release procedures
5.1.3.4 DMM controller setting items
5.1.3.5 Internal constants
5.1.4 Sensors
5.1.4.1 MHI sensor specifications
5.1.4.2 Faults judgment Criteria
5.1.5 Engine
5.1.5.1 Troubleshooting Chart
5.2 Major specifications
SECTION 6
EXPLANATION OF MAINTENANCE
6.1. Major specifications
6.2 Engine dynamo
6.3 S12R disassembly/assembly video tape
6.4 Measuring method and judging criteria
6.4.1 Common items
6.4.1.1 Confirmation & Adjustment Procedure after Replacing Injection Actuator and Link
6.4.1.2 Injection Pump Adjustment Procedere
6.4.2 EX3600-5(S16R-Y1TAA1)
6.4.2.1 About the Amount of Blowby Gas
6.4.2.2 About Boost Pressure Measurement
6.4.2.3 About the Amount of Oil Consumption
6.5 Operation bench test
6.5.1 Common items
6.5.1.1 S16R Test Procedure
6.5.1.2 S6R Test Procedure
6.6 Operation procedures
6.6.1 Common items
6.6.1.1 About Engine Oil Handling Procedures
6.6.1.2 Handling of Engine Fuel Oil
6.6.1.3 Engine Cooling System Additive (LLC)
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